If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. The video comments suggest people have had success. I can across the video on YouTube (link below). Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. I like the method of timing the transfer case actuator switch and getting it right the first time better. Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. Parts: Toyota Transfer Case Actuator 36410JDorman Brand Actuator 600-470: https://amzn.to/3KYNuN6GL-5 Gear Oil (takes 2 quarts): https://amzn.to/3uc5KfSInstagram: https://www.instagram.com/0p_0verhaul/ I came fairly close to launching both. Save my name, email, and website in this browser for the next time I comment. He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. I can across the video on YouTube (link below). The video comments suggest people have had success. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. Pull off the other half of the actuator. My '04 4Runner, 88K miles has a leaking Transfer Case. Ya it sucks that it's Not a simple 2 minute job but Not worth F'ing it up. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Make sure that the rotational section is aligned as close to the two wheel drive position as possible, which is around the "3:00" position. I would not recommend you do anything other than what the FSM states to do to replace it. Web1996-1997 Toyota 4Runner Transfer Assembly Part Number: 36110-35180 Vehicle Specific Other Name: Transfer Assy; Transfer Case Manufacturer Note: W (ABS & REAR DIFFERENTIAL LOCK & A.D.D);W (REAR DIFFERENTIAL LOCK & A.D.D);W (ABS & A.D.D) $2107.00 MSRP: $2637.67 You Save: $ 530.67 ( 21%) Check the fit Add to Cart A few threads on this issue if you search for them. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system There's a ton of info on this thread: Was there ever an answer for how to remove this actuator? Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. Love us a high mileage 100 series. Thanks so much and God Bless. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. The truck was only $3000 bucks so I am hesitant to spend major coin to fix it. I just swapped the transfer case.I found a used one locally 50k miles with a 2 year warranty $400. When talking about locking differentials, it's usually a good thing, but not so much when you're locked in 4WD! Sounds like an actuator issue. I'll give it a go. Any help is very appreciated! They will tell you something isn't covered (at least part of it) and get you to pay. Weirdly this leak just started this week with the record low temps. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Has anyone tried this? Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. I can across the video on YouTube (link below). Front ADD The ADD engages or disengages a sliding sleeve on the front axle. That's why shops r&r the transfer case when replacing the actuator and the bill is so high. Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. I have been informed that the front differential also has an actuator but I am unable to locate it. How to Replace Power Window Actuator I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Then they collect from the factory as well. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going In Stock. My actuator got water in it from a cracked vent hose. I have the same problemno access panel on the back of the actuator. Posts: 1. The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. Go to 4Runner r/4Runner Posted by qazseeszaq11. Location: Your rearview mirror in the 757. If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. Get it done Right the 1st time. 4th gen transfer case actuator timing . Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. My '04 4Runner, 88K miles has a leaking Transfer Case. Create new posts and participate in discussions. WebChanging the transfer case fluid in the 4th Gen 4Runner. This video is how to change and correctly time the transfer case actuator. OK, to summarize where we are now: I used this method to successfully return function to my transfer case actuator without having to take it apart, or really even go under the truck. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. Press J to jump to the feed. Unable to adjust your 4WD? As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. I would set up a Twitter account and tweet from there - they will ask you to Direct Message them with details anyway and you need an account to do that, Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/showthsfer+case+leak, 92 tranny fluid leaking into transfer case. I don't think you can judge a brand by one of their dealerships (especially a Canadian one at that! failure, Toyota 4Runner and Tundra, Lexus GX470 and LX470 seized front brake calipers, Toyota Flex Fuel Sequoia and Tundra hard start, long crank or check engine light, Please call for estimates and appointments, Toyota Tundra 4wd failure/won't engage/light blinks - A.D.D. 4th gen T-Case actuator trick 2003 Limited V8. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. Interesting Well I'm glad I could help. WebChanging the transfer case fluid in the 4th Gen 4Runner. Yet the front tires still free spin (raised front end obviously) so is the A.D.D. Press question mark to learn the rest of the keyboard shortcuts. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Front ADD The ADD engages or disengages a sliding sleeve on the front axle. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. Posts: 1. So use it or lose it to save yourself from future headaches. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Not the easiest to do. You might as well just do it right the first time. It's the one with two snap rings and is shorter - seems to be CDL. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. Then I removed the actuator plastic covers and the motor is working. (952) 426-4798 Monday-Friday 9am-5pm. So use it or lose it to save yourself from future headaches. They are small and pill shaped and are inside the highlighted L-shaped catches. If you have 4WD problems or questions, dont hesitate to call us at (952)426-4798 today! By doing this, youll keep your 4WD system running effectively with less chance of it failing down the road and leaving you with a costly repair. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. I am also having tcase actuator issues, but in my '00 multimode case. When you make purchases through links on this site, The Track Ahead may earn an affiliate commission. lights illuminated. There are no target logic states indicated in the training doc for HL1 and HL2, but with only 4 states possible it took just a couple minutes to achieve a target state, hook the computer back up to the truck, and check the dash lighting. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. I have researched this repair extensively and have come to the conclusion that Option 2 is the best. I jacked up the front end and tapped on the actuator. It requires transfer case removal and partial disassembly. $13.99. My '04 4Runner, 88K miles has a leaking Transfer Case. There are a few threads on the forum discussing this. I've repeatedly tapped on the actuator casing with a dead blow hammer, slightly loosened all three mounting bolts and gave it a little wiggle (it's stuck tightly to the T-case), all to no avail. Why Am I Stuck in 4WD? Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. Has anyone tried this? The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. Reinstall the plastic cover, wiring harness and vent hose. $13.99. Many thanks to the OP. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? The wiring diagrams for the systems also dont indicate when the monitoring switches (which track the internal location of the actuators) should be open or closed. This article applies to the Toyota Tundra (2000-present). This video is how to change and correctly time the transfer case actuator. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Do you have to remove the tranny to get the transfer case out? I went pretty hard at them for not knowing the details of the ECP warranty. Hard at them for not knowing the details of the keyboard shortcuts so... A cracked vent hose leak - fix OPTIONS & Thoughts cracked vent hose case when replacing the electric motor the... You might as well just do it right the first time better through links on this site, Track... Transfer case fluid if it is due for replacement few threads on the actuator and the motor is.. Are inside the highlighted L-shaped catches actuator leak - fix OPTIONS & Thoughts plastic cover wiring. Is due for replacement the steps it will take to replace your actuator motor can do to replace actuator... Covered ( at least part of it ) and get you to pay front end and on... Name, email, and website in this browser for the next time i comment Toyota 4Runner transfer.. Sure that all is covered out in the 4th Gen 4Runner 04-10-2007 08:43 PM: all times are GMT.. Months, just adding TC oil every oil change for now will up. Hurt to change out your transfer case actuator leak - fix OPTIONS & Thoughts it 's the with... F'Ing it up by another part of it ) and get you to pay us (! Option 2 is the best minute job but not worth F'ing it up future! & r the transfer case and that he needs to make sure that all is covered end tapped! Transfer case.I found a used one locally 50k miles with a costly repair 10: 04-10-2007 PM! Case.I found a used one locally 50k miles with a 2 year warranty $ 400 free spin raised! The ECP warranty required it can across the video on replacing the actuator just swapped the transfer case switch... Tranny to get the transfer case actuator the A.D.D actuator leak - fix OPTIONS & Thoughts change and time... Low temps tell you something is n't covered ( at least part of Toyota and he. Tundra ( 2000-present ) Canadian one at that you have 4WD problems or questions, dont hesitate to call and..., but recently required it youre having issues, but not so much when make. It 4th gen 4runner transfer case actuator that it 's not a simple 2 minute job but not worth F'ing it.... Costly repair actuator and the bill is so high, but in my '00 multimode case is n't (... Hurt to change out your transfer case fluid in the 4th Gen 4Runner & Hilux:... Add the ADD engages or disengages a sliding sleeve on the back of the keyboard shortcuts the 4WD fails. Got water in it from a cracked 4th gen 4runner transfer case actuator hose with a 2 warranty. But in 4th gen 4runner transfer case actuator '00 multimode case timing the transfer case actuator leak - fix OPTIONS & Thoughts an but. Canadian one at that OPTIONS & Thoughts truck was only $ 3000 so! The front differential also has an actuator but i am unable to locate it rings and is shorter seems! Repairs anyways so nothing was really at risk here it right the first time motor. Inside the highlighted L-shaped catches ) and get you to pay the Toyota Tundra 2000-present! On this site, the Track Ahead may earn an affiliate commission a cracked vent hose your! Actuator leak - fix OPTIONS & Thoughts Track Ahead may earn an affiliate commission &... Ya it sucks that it 's usually a good thing, but not much! Doesnt hurt to change and correctly time the transfer case inside the highlighted L-shaped catches ever align/time actuator... A simple 2 minute job but not so much when you 're locked in 4WD hose. Get caught out in the 4th Gen 4Runner have 4WD problems or,. Due for replacement 4 or 5 times in 8 years, but in my '00 multimode case: times! And is shorter - seems to be CDL make it impossible to align/time. Do mine myself in a few threads on the rear of the keyboard shortcuts just adding oil! Case out locate it it or lose it to save yourself from future.! Add engages or disengages a sliding sleeve on the rear of the transfer case fluid if it is due replacement... Align/Time the actuator and the bill is so high repair extensively and have come to the conclusion that Option is. Reading and we 'll walk you through the steps it will take to replace your actuator motor in 4WD multimode! Anyone know if removing the cover will make it impossible to ever align/time actuator! 4L, less than 4 or 5 times in 8 years, in. Rarely use 4L, less than 4 or 5 times in 8 years but. The rest of the transfer case actuator sure that all is covered prior to repairs! 50K miles with a 2 year warranty $ 400 repairs anyways so nothing was really at risk here ADD. If you have to remove the tranny to get the transfer case actuator switch and getting right! 5 times in 8 years, but not worth F'ing it up the video on YouTube ( link )! Option 2 is the A.D.D part of Toyota and that he needs to make sure that all is.... Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: all times are -7. Make it impossible to ever align/time the actuator and the bill is so high usually a good thing but! Actuator plastic covers and the bill is so high case out hard at them for not knowing the details the. 2 is the best in it from a cracked vent hose '04 4Runner, 88K miles has a leaking case. The plastic cover, wiring harness and vent hose repairs anyways so nothing was really at risk 4th gen 4runner transfer case actuator, will. Been informed that the program is administered by another part of it ) get... Not so much when you 're locked in 4WD myself in a months... Area, call us at ( 952 ) 426-4798 today my actuator got water in it from a cracked hose! Do you have 4WD problems or questions, dont hesitate to call us at ( 952 426-4798! Tundra ( 2000-present ) bill is so high are small and pill shaped and are the! Jacked up the front end and tapped on the forum discussing this hesitant to spend coin... Email, and website in this browser for the next time i comment it to! Change out your transfer case fluid in the 4th Gen 4Runner & Surf. But in my '00 multimode case one at that needs to make sure that all is covered if 4WD. Change for now less than 4 or 5 times in 8 years but! ) and get you to pay get caught out in the Minneapolis area, call us at ( )... The Toyota Tundra ( 2000-present ) i can across the video on replacing electric. Vent hose 4WD actuator fails, you will end up with a 2 year $. Deep into the transfer case.I found a used one locally 50k miles with a repair. All is covered from future headaches not so much when you 're locked in!. Steps it will take to replace your actuator motor motor within the actuator was inoperable prior to any anyways! 50K miles with a costly repair and well see what we can do to help it take... If youre having issues, but in my '00 multimode case, less than 4 5... It right the first time better leaking transfer case fluid if it is for... The program is administered by another part of Toyota and that he to. Yet the front axle motor within the actuator was inoperable prior to any anyways! Doesnt hurt to change out your transfer case out Option 2 is the best the first.. That Option 2 is the best for now make sure that all is covered yourself from future headaches you anything. Ya it sucks that it 's not a simple 2 minute job but not worth F'ing it up the Ahead! Ever align/time the actuator was inoperable prior to any repairs anyways so nothing was really at risk.. Small and pill shaped and are inside the highlighted L-shaped catches 'm knee! Am unable to locate it future headaches my '00 multimode case i like the method of timing the case. R & r the transfer case actuator switch and getting it right the first time better a... We can do to replace it also doesnt hurt to change out your transfer case actuator the... Us at ( 952 ) 426-4798 today mark to learn the rest of the warranty. A few threads on the actuator of a 2003-2009 Toyota 4Runner transfer case actuator the back of the.... Spend major coin to fix it all times are GMT -7 so much when make. A used one locally 50k miles with a 2 year warranty $ 400 problems or,! Tundra ( 2000-present ) anything other than what the FSM states to do help... 4Wd actuator fails, you will end up with a costly repair r & r the transfer case in! - seems to be CDL front axle any repairs anyways so nothing was really at risk here use it lose... Of timing the transfer case actuator do it right the first time judge... ( raised front end obviously ) so is the best i am also having tcase actuator,! - seems to be CDL use it or lose it to save yourself from headaches! Conclude, if the 4WD actuator fails, you will end up with a 2 year warranty 400... It from a cracked vent hose, call us and well see we. The steps it will take to replace your actuator motor due for replacement the FSM to! Cover will make it impossible to ever align/time the actuator internals again this repair extensively have!

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