Tear down to build up. Tune in soon for part 2, where we talk about how much of the donor vehicle we keep and how much we throw away. The left-to-right body roll is very slight and feels stock. It's ready to be connected to the batteries when they go in (shooting for next week). Then they popped in their electric components. One by one, the high voltage fuses went in as each function was tested. I fell in love with images of them on tea towels and mugs. This way, we can solder our cell tap wiring harness to the exposed side of the mounted BMS slave PCBs in place on the modules, without extra handling of the board, connectors, and flex circuits. Notice 1 of 3 bolts is missing from the back of the motor on the middle photo. This increased power comes in an engine that's more compact, so your engine compartment is less cluttered than it was . The ElectrAA Show was also a chance to meet Robert Llewellyn, the Fully Charged presenter and a bit of an EV icon. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. Ben has been a key part of the Peace Vans family since 2014. . A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. What followed was an amazing summer. I talked to Kit about the concrete and chronological information on his rebuilds and how we could make it accessible for all of us curious about how such projects can be carried out. We have all the hose, connectors and manifold plumbing sizes figured out. The proper heater box arrived, and of course, it's not black (a must). Potentially the cheapest Porsche candidate on this list is the 914. The engine compartment was cleaned up more (removed all the spray-glue), oil. Add to that all the ongoing costs and repair costs and the money was gone. Copyright 2023 CleanTechnica. The most recent iteration has the Bus powered by a built Porsche 911 flat-six connected to 1989 G50 five-speed manual transmission with a Kennedy Engineered Products clutch with RSR flywheel. A spring between them allows the linkage to travel after the switch is triggered, without over-stressing the switch. What's left of it. The front seats are now in. It is hard to imagine that the engine compartment was barely long enough to get this assembly into place. eClassics provides us with the very latest third-generation electric vehicle conversion kits, to electrify your Volkswagen and give it a new lease of life. Not shown, the new spare tire (narrower) is on the rim and fits into the stock location under the hood. The two orange dots on the left and right of the open blue area are foam plugs marking where two 1/2" bolt holes were drilled for the upper battery mount fasteners. I always find important decisions like this are best decided over a local Yorkshire pint! SHIFT EVis converting this 1970 VW beetle to electric power for a customer from Washington state. We've tried other pups, some in series, etc, trying to get the coolant flow up to par. I've created, for this topicand to give early warning to builders considering these modules. All fasteners are threaded rivet-nuts. That went together as planned. The stainless panels, radiators, throttle input, BMS, motor, and motor controller are all assembled with stainless steel fasteners. Not too hard, she replied. At the bottom are the missing VW defrost ducts that just arrived. The garage agreed to paint the van and do a left- to right-hand drive conversion for a reduced rate. This is a good candidate for conversion.. The EV market is going from strength to strength, with conversions becoming more popular too. With a growing interest among enthusiasts manufacturers are slowly beginning to create turn key solutions for electric vehicle conversions. With the high-level system decisions finished, we move into how we're going to properly and elegantly fit and wire these parts in the space available. Effective November 2022, Peace Vans Electric is officially accepting new customers for 2023 builds. All types have pros and cons. available motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. Just search eDub Services and youll find him. VW Bugs have been a popular platform for conversion to electric for decades. Here'sa status update: Mechanical fit:It was assembled mechanically with modules, but without plumbing and wiring. The Microbus shown here was actually built for an Omaze giveaway in early 2021, so needless to say, it's dressed to the nines with 21st-century components. Its 12V wiring to the car is done and ready to plug it in on arrival. All that's left there is to wire and stabilize the radiator fan wiring. One for each string. Need faster charging, ask us about CHAdeMO DC Fast Charging. The motor was simultaneously inched forward to clear the rear body panel. Manual cars are ideal for electric vehicle conversions. Until this week, we were using a heater box that we had in stock to mock up the system. There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. 1969 VW T2 Campervan electric conversion using a full 75 kW Tesla battery pack and Tesla Drive Unit. It's browned because it must be heated to about 400F to expand and slip onto the motor shaft. The Westfalia has been converted successfully to electric before. The circuit cycles the needle from empty to full to be sure it works, and to verify how we need to build the circuit for the BMS to send proper State Of Charge (SOC) signals to it. It suited us nicely but we never imagined we could ever own one. Perfectly timed; eDub have unveiled a conversion pack for classic cars, including the classic VW camper vans, capable of achieving 235 miles to a charge with CCS rapid charging in under an hour. Next, we'll train the wire looms into position and start making the high current series connections between modules. 1972 Volkswagen Type 2 Bus shows potential of e-Golf powertrain in vintage vehicles; Project e-Bus to be on display at the Petersen Automotive Museum on November 21; Herndon, VA Showcasing the possibilities of the e-Golf powertrain to motivate classic VW models, Volkswagen of America recently commissioned west coast electric vehicle conversion specialist EV West to construct . A specialist in all things Porsche and VW, Zelectric offers electric conversions for a variety of different German classics, be it a 356, a Beetle, or even a Thing. The Engine bay was cleaned up. It all started with a road trip. Her PhD was The effect of smart grid utilisation on the degradation of an EV battery and she was one of the first in the country to have a Nissan Leaf on trial. Amounts shown in italicised text are for items listed in currency other than Euros and are approximate conversions to Euros based upon Bloomberg's conversion rates. As we had to take the shortest route, we bumbled through the country lanes and A roads, over the Peak District and beyond. So, to start us off, we needed the following; We sourced a startup loan to get us started, with a business plan to convert a camper to electric and then hire it out for holidays around Yorkshire. Slave BMS PCB modifications & cell tap harness wiring. For Alex and his wife Brita, VW Kombis are a full-time passion. We managed to cross a few more things off our bucket list. It may not look like much, but for the previous 6 months, Indie had been sitting on the opposite side of the drive! Nothing else will be in this motor compartment. We were in too deep and our only option was success. He agreed and we met for a pint at the local pub to talk it through. There's also an amazing single-cab truck body on tap for $15,000, and you can. The nylon coolant line is not very flexible. He had been given confirmation that both the motor and controller would be repaired under warranty and returned to us to fit! For this exercise we'll use a conservative 5.2kWh capacity value x 10 modules = 52kWh of capacity. Can you see it? We settled on the Hyper9 X1 system. In 2020, (Dr) Gilly Lacey is a Senior Lecturer in Electrical Engineering at Teeside University. Volkswagen (VW) has unveiled an electric conversion concept for its iconic Type 2 microbus to celebrate 20 years at its Electronics Research Laboratory (ERL) in California. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. The charge inlet is installed in the stock fuel location. High-torque motors and custom mounting brackets makes the AutoLc Power Window Kit ideal for older cars, or cars that have never had power windows. Copyright 2023 EV West Privacy Notice |Conditions of Use. With the motor installed, the clearance behind it looks good. The high voltage wiring is simply two wires to a high voltage contactor mounted on the front battery box. Classic campers are regularly used for hire, so we figured, as a good return on investment, we should run our electric camper for hire. Upper left is a 1.5kW 6 element PTC unit. The final known bit of wiring (coolant pump, radiator fans) was completed. It was manufactured in Easy Fit V-Tec design and offers approx. VW Transporter T2 EV kit (3) VW Transporter T3 EV Kit (2) VW Transporter T4 / T5 EV Kit (2) VW Beetle EV Kit (3) Smart Roadster EV kit (2) Smart Fortwo EV Kit (2) Productcategorien. Choose your VW conversion. All the components that are mounted to the box are wired. Roughly 100 Beetle conversions are already sold, and this isn't a bank-busting proposition by any means. The manifolds transition the five small lines to one bigger tube. This board has a combination of components that suit the gauge on this car. This image shows the motor controller/inverter in position. That's because there wasn't enough clearance between that bolt and the body. Racing is the soul of the auto industry. To avoid hazards is critical to have a BMS that properly monitors and manages the two strings and decides whether each string is allowed to connect the DC output bus that is used by the motor controller or any other loads. This clean-up was made sense to do now because wiring and access will be difficult after the conversion. I have an old Volvo 240 in my garage that one day will need an electric drivetrain for sure, so getting acquainted with someone like Kit is a good bet. A lot of time went into exploring how to add a simple and reliable electric heat source while also being able to plumb the air to the existing vents. Choosing a model that has been converted before can save time and avoid unseen complications. The car was rolled back and forth to be sure the suspension had settled. Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. No ride-height adjustment was needed from the stock torsion bar position. There was no electric fan in the stock VW's because pressurized air came from the cowled engine cooling fan. Feedback ID And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. After deciding that the plan was a good one, we started the business dimensions. The center console remains a valid option to put around what we've done if it remains appealing. People forever tinkering and fixing; making new or just patching up the old. To use all 10, we'll run two strings of 5 modules this way, in parallel. It had the windows removed, and in the back, it had a bit of yellow/green interior seating (no thanks). My wife and I were married in 2009 and had a splitty camper as our wedding car. And finally, I have a surprise that is 16% bigger. Four concept vans, a rebadged Dodge Grand Caravan, and an emissions scandal later, VW has finally revealed the reborn electric Bus, the 2024 Volkswagen ID Buzz. This diagram isn't very legible in this article, but it provides an idea of how we've laid outcomponents to showlocations and wire routing over different sections of the car. The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. So, back to the camper. The testerpictured checks for proper pin-out and voltages at all connections. Upgrade to one-touch operation with AutoLc's one-touch power window control modules. That kind of momentum cant just come to a sudden halt. The stock PCB precisely positioned the cell tap connectors (red) to minimize movement and stress on the connecting flex circuits (blue/orange) coming from the cells. If youd like a more in-depth explanation you can check out my other article: Converting Your Car To Electric.

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