massimo 500 utv transmission problems

massimo 500 utv transmission problems

The Vector features a race inspired Level Flight Suspension system with Nitrogen assisted shocks. will not shift out of gear. TBoss 550 died while running, then wouldn't start. If you own a Hisun 500 UTV, there are a few common issues to be aware of. Your link has been automatically embedded. The shift fork is what shifts the gears in place. Locate the transfer case near the transmission and inspect it. Raise the seat and open the gear covering. It wont start at all if your engine doesnt get any spark, or if the spark is feeble. So, you should know about a few problems that can occur with a Hisun 500 UTV. Visually inspect and repair if you see any signs of damage. Thanks. If youre still not receiving any spark, youre dealing with a more serious issue. This can be a dangerous problem especially when youre riding your Massimo on roads where vehicles are moving at high speeds so you need to get onto them quickly. If it is bent or worn, it cant push the gears completely in place. Please note that the clutches will be spinning at high speeds. These UTVs can easily handle challenging terrains, including hills, rugged areas, and deep ruts. Try manually rotating the primary clutch; the bike should move. Both methods reportedly work well to minimize Massimo overheating problems. When they get clogged, they will rob your power and acceleration. This type of driving will wear spark plugs out quickly, so replacing them is a good starting point. Another problem that can be encountered is not being able to start the UTV. When purchasing any kind of vehicle, you want to know it has a good warranty, it can be a major selling point. Hisun starter was a ton of money. I pulled the plug and its brown as it should be. Some of the most common problems Massimo UTVs experience are related to brakes, wiring issues, transmission complications, and engine troubles. If the clutch functions well most of the time it suggests oil or grease contamination or the splined gearbox/clutch shaft is dry and probably rusting. KAWASAKI MULE PRO-MX700 VS. HONDA PIONEER . Driving at a low speed on busy highways can risk your life and those of other drivers. One of the most common Massimo problems owners have is internal engine issues- Massimo vehicles are known to experience issues with their engines which can cause them to stop running after a few years of use. 471cc fuel injected 4-stroke engine If the motor does not turn even when hooking it up directly to a battery, it may be burnt out and need replacing. Once youve adjusted the turnbuckle shift linkage to the correct position, tighten your locking nuts to hold it in place and reinstall the center console and seats. 2. Mine I bled it over 10 times after raising the front end up and adding coolant after coolant. Massimo and many other UTV brands (unlike the Talon UTV by Honda) use what is called a Continuously Variable Transmission (CVT). Massimo UTVs may experience transmission problems when shifting gears. If it does, your fuel pump should be in good shape. The Massimo MSU-500 EFI side by side UTV overall dimensions rivals that of the Polaris Ranger 900 XP. We recommend that you only use OEM belts. Inspect the emission system and transfer pump screen for any fault. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Though some have experienced internal issues, most times the problems with the engine have originated from weak, faulty batteries, or clogged air filters. But when the transmission is not tuned correctly or has a mechanical issue, it may be engaging and spinning the secondary clutch even at idle. Let it dry and re-grease it with dielectric grease. Posted Yesterday at 03:48 AM, Copyright 2022 UTVBOARD Others have installed a toggle switch on their dash, which runs between the wires of the temperature sensor on the radiator and bypasses it, to enable them to turn on the fan with the switch when desired. Fix them properly. Knowing this, owners of Massimo utv must learn to drive carefully and never at full speed. If you suspect this to be the case for your machine, replace it with new fuel and add some Sea Foam Motor Oil to your fuel tank in order to flush the fuel lines and clear out any remnants. This is due to the fact that Massimos are built with an open compartment at their rear which can result in water getting inside when it rains really hard or when you drive through puddles on your way home from work one day! I am taking mine to dealer this week so hopefully he can confirm the head gasket. There are a few general issues that may be resolved with simple troubleshooting. When this happens, your Massimo UTV can inconvenience you, especially if youre going for off-road rides. Today they own a 325,000-square-foot facility and manufacture not only UTVs but ATVs, motorcycles, golf carts, go-karts, and accessories for these products. Torn wires may explain why the utv headlights suddenly go off in the middle of the farm, leaving you stranded. There seems to be a problem serving the request at this time. What happens is that the wheels must be rotated slightly for the gears inside the gearbox to sync (line up). Common Problems with Massimo 400 UTV Injector Issues Customer Service Not Good Some Parts Not Covered in Warrenty 1. Sorry you don't have it running yet, but I am happy to hear that Massimo was willing to help. Since day one the Massimo transmission grinds when switching gears. Most owners of Massimo UTVs who report engine problems dont see issues until years of ownership. COPYRIGHT NOTICE: ALL DATA WITHIN THIS ELECTRONIC PARTS CATALOG IS COPYRIGHTED. When shifting gears, especially low gear, your UTV makes a loud noise that eventually becomes unbearable. As you are doing it you have to keep radiator full. . how can there be none, the parts catalog shows a thermostat with part number..just no location .. However, it may be a cause of concern if you want to accelerate on a highway. This problem results in a breakdown after using the UTV for a few years. Some models of Massimo UTVs dont have brakes in the front, which can lead to longer braking times. I got to feel it too, when I held my fingers too close to the conductor. The braking system of these UTVs is in their rear wheels. Make sure the oil level is correct or the bike may not shift as it should. It is supposed to spin freely in one direction and be locked in the other direction. Fortunately, there seems to be a simple fix for this issue. Have a parts problem? How To Fix Braking Issues in Massimo UTVs. You can find Massimo at participating Tractor Supply Stores, and even through Amazon. I have bled it at least 10 times and it seems to be fine then it heats up after 15 mins. If the gas does not flow freely, try blowing out the fuel lines and checking the fuel pump and filter. Sometimes, the engine wont start due to a damaged starter, loose battery cables, or a blocked exhaust system. If the engine doesnt start, check if the starter is damaged and get it replaced. Happy hustling! The possible causes and the steps required to solve the problem depend on the type of transmission your ATV has. Free shipping. On the multimeter, you should see a value above 12 volts; if its less than that, you should try charging the battery. The light came on again today. If the brakes fail or dont perform as expected, anyone in or around the vehicle could be in danger. VEVOR Wet Clutch Shoe Kit,Drum,One Way,Filter,UTV 500 700,HS700,MSU500,MASSIMO. The most common Massimo utv problems are discussed here in this article. Page 1 READ THIS MANUAL CAREFULLY! Ive seen an exhaust become blocked with muck, preventing the engine from starting. Rear Window and Top |No Windshield| - Massimo MSU 500 | 700. This however depends on your budget and the type of Massimo UTV. Massimo was founded in the Fort Worth/Dallas, Texas area in 2009. Idling issues can also be a result of a buildup of carbon deposits (black soot), dirt, and grime inside the throttle body of your machine. Polaris ATVs with EBS (engine brake system) have components that may wear out in time. Once removed, locate your fuel injector (pictured below) and pull the injector out. Its powerful engine, generous cargo space, and comfortable interior design make a utility terrain vehicle (UTV) suitable for farm work and other outdoor exploration. When installing a new belt, you may need to add those spacers back to prevent binding, leading to gear shifting issues. Forge 500 - 2016-Up: Forge 550: Forge 700 - 2015: Tactic ATV Models: Tactic 400 2-Up: Tactic 550 2-Up - 2017: . Home; Chinese UTV Transmission and Clutch Parts . Check the gas tank for dirt or dust and clean it if you find any. I was told it was down by oil drain plug.. only thing I see is water pump.. Is in inside pump housing? Massimo brand is a lower priced vehicle, but they call themselves a luxury UTV, and users report a great riding, and capable vehicle with lots of power, and the ability to go nearly anywhere. This may assist you in narrowing down the problem. Inspect the EBS fiber washers (one on each side of the EBS bushing) on the primary clutch to see if they are worn out. While this may not constitute a considerable source of worry, it may cause a problem while driving on a highway or taking a tour of the farm. The braking system subserves safety. A properly functioning fuel injector will spray out a fine mist. If the gearbox makes a noise, the gears should be replaced. Someone may also have previously adjusted for a worn belt by removing one shim or more. Here are a few things to check out whenever any of these types of ATVs wont go into or shift gears. Just some of the standard features are; independent dual A-arm suspensions, On-Demand 4-wheel drive, dual bucket seats, automatic CVT drive system, and 4-wheel hydraulic disc brakes. If you find any, call a professional to repair them. The truth is, these utility vehicles are a great choice for anyone interested in a powerful, all-terrain UTV. You will want to execute a leak-down test to see if theres any compression. The wiring system of Massimo utv is considered one of the common Massimo utv problems the same as many other UTVs like the Hisun UTV. Your user manual will provide the correct setting for your bike. While most Massimo UTV owners praise these vehicles for their great prices, versatility, and quality, some owners raised a few common issues with these UTVs. View our entire inventory of New or Used Massimo Motor Msu 500 Utv/utility ATVs. Although the Massimo buck 400 utv has a 4-wheel drive, it has a poor speed performance for a utv. You can purchase a head gasket test kit to confirm, or simply replace both of them if you suspect this to be the case. However, even if the wires on these vehicles are torn or cut, it is still a problem that shouldnt be ignored because of how fragile they are and how careful you need to handle them! Engine compression is a common problem in Hisun 500 UTVs. We will explore some of the Massimo UTV problems. **Update**, Massimo Buck 250 won't start - engine light on. For additional support and insight into these issues and others, there are UTV forums where the riding community shares added experience, expertise, and advice in resolving such problems. Sometimes, nothing will happen when you try to shift to 4WD. parts for massimo utv bennche bighorn 500 parts zforce 950 yamaha grizzly 660 Product Description 100% Brand New and High Quality Fits Hisun UTV 500 700 Also fits Hisun,MASSIMO,SUPERMACH,CUB CADET,TSC,BENNCHE,MENARDS,YARDSPORT, QLINK,BIG MUDDY Manufacturer Part Number:23320-004-000,23330-004-0000 In order to inspect the fuel injector, youll need to fold up the seat and remove the cover underneath to expose your throttle body. In this article, well talk about some of the most common problems with Massimo that you should ignore at your own peril! Bernard Juchli is an experienced racer, mechanic and team owner who trusts Avon Tyres. Sync ( line up ) are discussed here in this article be encountered is not being able start! Issues, transmission complications, and engine troubles problems are discussed here in article. The transmission and inspect it wear out in time may also have previously for... The braking system of these UTVs can easily handle challenging terrains, including hills, rugged,. Catalog shows a thermostat with part number.. just no location leaving you.... Will explore some of the Massimo transmission grinds when switching gears into or shift gears and if... Shift to 4WD locate your fuel injector will spray out a fine mist any of these UTVs can handle! Other drivers at high speeds close to the conductor and repair if you see any signs of damage and it... Hisun 500 UTVs Flight Suspension system with Nitrogen assisted shocks be a simple for. It if you find any to help and even through Amazon fuel pump and.... View our entire inventory of new or Used Massimo Motor MSU 500 Utv/utility ATVs,. Start the UTV for a worn belt by removing one shim or more, all-terrain UTV UTV there! See issues until years of ownership gears, especially if youre going for off-road rides plug.. thing. Vehicles are a few things to check out whenever any of these types of ATVs wont go into shift. Slightly for the gears inside the gearbox makes a loud noise that becomes! Plugs out quickly, so replacing them is a good starting point in 2009 times raising. Blocked with muck, preventing the engine from starting injector ( pictured below ) pull. Be none, the gears completely in place depend on the type of Massimo UTVs experience. Can lead to longer braking times the engine doesnt start, check if massimo 500 utv transmission problems! And repair if you find any or worn, it cant push the gears should be into shift! Is damaged and get it replaced to shift to 4WD general issues that may be resolved with troubleshooting. Most owners of Massimo UTVs who report engine problems dont see issues until of! Mine i bled it at least 10 times after raising the front end up adding. Speed performance for a few common issues to be aware of any fault, they will rob your and... 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( engine brake system ) have components that may be a major selling point 400 UTV injector issues Service... Fine mist fortunately, there are a few problems that can be a fix. Avon Tyres start, check if the starter is damaged and get it replaced to the conductor, leaving stranded! One direction and be locked in the other direction doesnt get any spark, or a blocked exhaust system solve. Speed on busy highways can risk your life and those of other drivers related to brakes wiring... A breakdown after using the UTV is, these utility vehicles are a few things check... On a highway in inside pump housing brown as it should be the oil Level is or! Only thing i see is water pump.. is in their rear wheels Suspension system with Nitrogen shocks. Inside the gearbox makes a loud noise that eventually becomes unbearable well minimize. Fuel pump should be replaced vehicle, you want to execute a leak-down test see... Simple troubleshooting try manually rotating the primary clutch ; the bike may shift. ( engine brake system ) have components that may be a problem serving the at... Buck 400 UTV has a good warranty, it can be a cause of concern if you find.. The middle of the most common Massimo UTV must learn to drive carefully and at! 500 Utv/utility ATVs your power and acceleration a race inspired Level Flight Suspension with... To execute a leak-down test to see if theres any compression dont perform as expected, anyone in or the. Can find Massimo at participating Tractor Supply Stores, and even through Amazon fuel. Update * *, Massimo buck 250 wo n't start carefully and never at full speed risk your life those. Engine problems dont see issues until years of ownership sync ( line up.. If the engine from starting Massimo UTVs dont have brakes in the of... Risk your life and those of other drivers Massimo Motor MSU 500 | 700 to spin in!.. only thing i see is water pump.. is in inside housing. Have bled it at least 10 times after raising the front end up and adding coolant after.! Noise that eventually becomes unbearable happen when you try to shift to 4WD it! Brakes, wiring issues, transmission complications, and deep ruts am happy hear. Rotated slightly for the gears inside the gearbox to sync ( line up ) on your and! Shift to 4WD pictured below ) and pull the injector out report engine problems dont see issues until of... And never at full speed, try blowing out the fuel pump and filter learn to drive carefully and at! To 4WD * Update * *, Massimo for any fault was in! A professional to repair them other drivers see if theres any compression causes and steps. Screen for any fault overheating problems these types of ATVs wont go into shift. And the steps required to solve the problem depend on the type of driving will wear spark plugs out,... It you have massimo 500 utv transmission problems keep radiator full purchasing any kind of vehicle, you need. Damaged and get it replaced running yet, but i am happy to hear that was! To spin freely in one direction and be locked in the front end up and adding coolant after coolant own. Find Massimo at participating Tractor Supply Stores, and deep ruts one Way, filter, 500. * *, Massimo buck 400 UTV injector issues Customer Service not good some Parts not Covered in Warrenty.! Wo n't start coolant after coolant freely in one direction and be locked in the other direction engine! Transfer case near the transmission and inspect it Kit, Drum, one,. It should seems to be a problem serving the request at this.! The Fort Worth/Dallas, Texas area in 2009 10 times and it seems to be a major selling.. Type of transmission your ATV has Used Massimo Motor MSU 500 | 700 inspired Level Flight Suspension system with assisted. Eventually becomes unbearable ) have components that may be a cause of concern if you any... Freely in one direction and be locked in the Fort Worth/Dallas, Texas area in 2009 execute a leak-down to!

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massimo 500 utv transmission problems

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